Recently, the Foshan Municipal Bureau of Industry and Information Technology announced the review results of the 2022 Foshan Digital Intelligent Demonstration Factory. With its outstanding intelligent manufacturing capabilities, New Pearl Group was selected as the "Foshan Level 3 Digital Intelligent Demonstration Factory", marking another milestone on the road to digital and intelligent transformation and dimensionality improvement.
As a pioneer in the digital and intelligent transformation of the construction and ceramics industry, New Pearl Group formulated a "two-core and four-wheel drive" development strategy as early as 2017, and has achieved success in intelligent manufacturing, Internet +, brand upgrades, and management upgrades. staged results.
The implementation of the New Pearl Digital Demonstration Factory is one of the company's digital, intelligent and high-quality development layouts. Based on the industrial Internet platform, it supports intelligent production through multiple technologies such as 5G communication, big data, cloud computing, AI artificial intelligence, BI assisted decision-making, and digital twins.
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"Four highlights" of the New Pearl Digital Demonstration Factory
Highlight 1: The "super powerful brain" can think, and you can see the whole factory with just one picture
5G digital intelligent central control system
In the clean and bright factory, efficient and intelligent equipment is working in an orderly manner, and workers can monitor the entire production process just by using computer keyboards or buttons... All of this relies on a "super powerful brain" - —New Pearl 5G digital intelligent central control system. This system is jointly built by New Pearl Group and Aerospace Cloud Network. By building eight intelligent manufacturing system operation centers, it can monitor all production links in a 360° real-time manner on the same large screen, that is, "see the whole factory in one picture" . And through the comprehensive integration of data, once a problem is discovered in any production link, it can be quickly coordinated and dealt with. It can be said that "one system controls the overall situation", and productionEfficiency is greatly improved.
Highlight 2: With the help of "fiery eyes and golden eyes", product quality is guaranteed
As we all know, quality is the lifeline of an enterprise. Using the traditional human eye recognition method, it is inevitable that fatigue will lead to a decline in judgment. In contrast, a complete intelligent quality inspection system is more stable and secure. At present, the AI ceramic tile quality inspection system developed by New Pearl Group and Alibaba Damo Academy has been successfully used in the New Pearl digital demonstration factory. It is the first in the industry to realize the industrial application of AI recognition and can identify multiple surfaces "at a glance" Real-time labeling of defects and timely retrospective analysis not only reduce the labor intensity of workers, but also improve the efficiency of quality inspection and prevent defective products from leaving the market.
AI ceramic tile quality inspection
Highlight 3: First-class equipment is "hardcore enough" and the level of intelligent manufacturing is high
In terms of equipment, the New Pearl Digital Demonstration Factory uses high quality, high specifications, and high standards as standards. After strict screening of ceramic machinery and equipment in the industry, we adopted the world’s longest The 415.8-meter energy-saving and environmentally friendly slate double-layer kiln, the ceramic industry's first 3-ton lifting and 6-meter-high AGV automatic brick transport and storage system, and the 37,000-ton heavy-duty System with larger pressing specifications and better molding effects Presses, high-resolution CRUSE scanners for collection-level cultural relics that highly restore the texture of materials, and other industry-leading single champion equipment have laid the foundation for the core advantages of digital chemical plants.
Intelligent equipment
Among them, the comprehensive energy saving of the energy-saving and environmentally friendly slate double-layer kiln can reach more than 15%, and the CO2 emission is expected to be reduced by about 14 tons/day; the AGV automatic transportation and storage system can realize seamless operation from the kiln to the three-dimensional warehouse and the polishing process. Humanized fixed-point transportation, equipped with safety laser function, and automatic parking when encountering obstacles, not only reduces labor intensity, but also is safer and more reliable. At the same time, the used 7-layer three-dimensional storage warehouse also reduces the floor space by about 70% compared with traditional storage methods, and the land utilization rate is significantly improved.
Highlight 4: Full coverage of 5G scenarios, “acceleration” of shipping and maintenance
Smart devices are deployed throughout the factory, and the stable operation of the network must also be "accelerated". New Pearl Group teamed up with China Telecom to take the lead in the industry to implement 5G scenario coverage across the entire factory. The network is more stable and provides a strong guarantee for the smooth operation of all digital and intelligent equipment.
New Mingzhu Digital Demonstration Factory was selected as the "Foshan Level 3 Digital Intelligent Demonstration Factory", which is a great affirmation of the government for the digital and intelligent development of New Mingzhu Group. Next, New Mingzhu We will further implement national industrial policies, actively respond to the "Cloud and Use Data to Empower Intelligence" action, and unswervingly promote the transformation of enterprises into a "user-oriented, digital, and service-oriented" high-quality development model, and build new core competitive advantages for enterprises.
